0212 671 60 50
[email protected]

Akçaburgaz Mh. 3108 Sk. No: 6 PK: 34522 Kıraç, Esenyurt / İSTANBUL

ATE PARALLEL TWINS SCREW
Premium Ürün

ATE PARALLEL TWINS SCREW

Detaylı Bilgi Fotoğraflar
Aşağı Kaydır

Ürün Açıklaması

Ürünümüzün teknik özellikleri ve detayları

Typical applications:


Engineering plastics, masterbatch, filler, TPE, TPR, TPV, direct extrusion
ATE series parallel twin screw extruder is driven by motor, torque distribution gearbox, processing part, temperature control device, mold part and downstream grain cutting system.
ATE twin screw extruder adopts the principle of modular design and standardized production of components, so as to present stable and reliable performance.


With the principle of modularization, ATE series extruding machines can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque levels, there are two types of ATE extruders: basic type and efficiency type.


ATE co-rotating twin screw extrusion machinery combines a variety of cutting systems, such as water strands cutting system, die surface cutting system and underwater cutting system.
Relay control and PLC control are both used in ATE electrical control system. All key electrical components are European branded to ensure significant stable performance of the control system.

Ürün Tanıtım Videosu

♻️ Recycling & Material

ADVANTAGES

Advantages
01.  Excellent mixing effect

The twin-screw design provides efficient mixing and shearing, suitable for blending and modification of a variety of plastics.

02.  Accurate temperature control

The equipment is equipped with a precise temperature control system to ensure that the plastic is modified at the optimal temperature.

03.  High filler addition capacity

The twin-screw granulator can easily add up to 50% or more fillers, such as glass fiber, mineral fillers, etc.

04.  Flexible formula adjustment

The formula can be quickly changed and different modified plastics can be produced to adapt to market changes.

05.  Easy operation

The modern control system makes operation easier and reduces the skill requirements of the operator.

06.  Energy saving and environmental protection

The efficient granulation process reduces energy consumption and promotes the recycling and reuse of plastics, which meets environmental protection requirements.

Contact Us

SPECIFICATIONS

Machine Size ATE35 ATE52 ATE65 ATE75 ATE95
Dia. of screw(mm) 35.6 51.4 62.4 71 93
L/D 32-64 32-64 32-64 32-64 32-64
Screw Speed Max(rpm) 600 600 600 600 600
Torque Per Shaft(Nm) 115 415 675 990 2365
Specific TorqueT/A3 4.2 5.2 4.8 4.6 5
Output(kg/h) 40-80 150-250 200-400 300-700 550-1500

Composition and operation process

ACS-H Plastic Pelletizing Line
  • 01. Material Transport
  • 02. Gear Box
  • 03.Double Screw Extruder
  • 04. Filtration System
  • 05. Pelletizing System
  • 06. Vibration Dry
  • 07. Packing System
Feeding
01. Material Transport
Screw Loader
Lumps or thick flakes after crushed, conveyed into the single screw extruder by screw loader, then, compress, plasticize in the extruder and removed volatiles and moisture by vacuum system, after filtering through the filtration system, to pelletize into granules. Depending on the different screw diameters of single screw, the typical capacity can cover from 100kg/h to 1000kg/h,Loading motor power: 2.2 kw. Conveying pipe made with stainless steel material, pipe inner thickness is 2mm, pipe diameter is 102mm.
Sliding Gate With Servo Motor
Main Feeder (Volumetric)
It will feed the materials into the extruder. There is a stirring screw to avoid material’s blockage at the bottom of the feeder. Feeding hopper with level indicator. If you want to compound the materials, side feeders are optional.
Feeding
02. Gear Box
Gear Box
ASE adopts high strength hardened reducer; Due to the compact structure and small center distance, the gearbox cannot be configured larger models of bearings, therefore, it is necessary to ensure that concentrate both coupling of motor drive and gearbox, to reduce effect of additional bending-motion to the bearings, which may affect the bearing using-life.
Remote Monitoring
03. Double Screw Extruder
ATE Parallel Twin Screw Extruder
The twin screw extruder will gently plasticizes the materials.our unique bi-metal twin screw extruder has greater homogenization efficiency and long life time.
Intelligent Control
Silo Light Tube
Can watch the working state of the machine.
European Appliances
Vacuum Degassing System
This vacuum system will remove the volatile in the agglomerates and improve the quality of granules. It equipped one-channel value to avoid water back-flowing.
European Appliances
Cast Copper and Aluminum Heater
Cast copper and aluminum heater , easy to assemble and disaassemble. Faster heating and low energy waste.
European Appliances
Soft Water Cooling System
Material of input and output pipes is stainless steel. Manual valves to adjust flowing rate of cooling water; solenoid valves are to control opening and closing of cooling water flowing in.
None-Stop Piston Type Filter
04. Filtration System
None-Stop Piston Type Filter
A regular single-plate/piston double-station screen changer or non-stop double plate/piston four-station can be installed on head of extruder to present significant filtration performance.
• Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas.
• Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.
• Very low operation cost.
Plate Type Filter
Plate Type Filter
The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing. Ring-shaped heater for consistent and stable heating.
Self Clean Filter
Self Clean Filter
This model combines our self-developed self-cleaning filter. The new SCF self-cleaning filtration system makes non-stopping recycling extrusion, especially suitable to highly contaminated materials re-pelletizing. SCF filtration system can handle and remove up to 5% contaminates in the melt flowing, can separate the contaminates as: paper, wood, aluminum, unmelted plastic and rubbers etc.
Die Head
05. Pelletizing System
Die Head
This is the most appropriate process for the need for better melt filtration and higher production. In the first stage, two or more single screw extruders can be designed for the two-stage pelletizing production line, and then they can enter the second-stage extruder at the same time.
Water Ring Pelletizing System
Water Ring Pelletizing System
• Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure.
• RPM of rotatory blades is automatic based on melt extruding pressure.
• Easy and fast pelletizer blades changeover, without adjustment work saves time
Strand Pelletizing
Strand Pelletizing
The strip-shaped Melted plastic strands passes through the cooling water tank and is quickly cooled and solidified. During the cooling process, the strip is pulled out by the traction device, maintaining a certain speed and stability. Then, the strip enters the pelletizer and is cut into pellets of a certain length by the rotating cutter.
Under-Water Pelletizing System
Under-Water Pelletizing System
Highly automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements. This system includes pelletizer, valve, conveying pipeline, dewatering vibrating screen, silo.
Vibration Dry
06. Vibration Dry
Vibration Dry
• Advanced dewatering vibration sieve combing with horizontal-type centrifugal dewatering present high performance dried pellets and lower energy consumption.
• Assemble sieves: The sieves are installed and fixed by screws instead of welding, so you can change the sieves easily in the future.
Plastic Particles
Plastic Particles
Final output: plastic particles, the plastic pellets can be re-used for producing high quality plastic products once again.
Packing System
7. Packing System
Packing System
• Final qualified granules store here, the drying shaker together with the horizontal centrifuge can get a good drying result, and less energy consumption.
• Capacity online monitoring & Quantitative weighting system.

ATE PARALLEL TWINS SCREW

Bu parçalayıcının kataloğunu incelemek için sağdaki düğmeye tıklayın.

KATALOG İNDİR